Automated Medical Pouch Packing System
Manual packing resulted in inconsistent output and high manpower requirements. The manufacturer required an automated solution capable of maintaining strict sterile package seals while handling delicate medical pouches at elevated cycle speeds.
Strict validation requirements demanded zero particle contamination, continuous thermal monitoring across sealing jaws, and full audit-trail PLC logging integrated directly with factory MES systems.
Engineering Challenge & Our Solution
We developed a custom feeding, positioning, sealing and packing mechanism engineered for zero-defect continuous operation.
Mechanical & Pneumatic Design
Automation & Control Systems
Custom Tooling & Fixtures
Custom servo-driven feeding belts, multi-axis pneumatic actuators, and low-friction guiding fixtures built from anodized aluminum and stainless steel.
Integrated PLC architecture with real-time thermal monitoring, optical pouch detection, and closed-loop PID control for hermetic sealing.
Quick-change pouch nest assemblies and soft-touch pick-and-place grippers engineered to eliminate pouch distortion during high-speed transfers.
Machine Design, Manufacturing & Testing
Precision CNC Fabrication
Factory Acceptance Testing
Commissioning & Site Result
In-house machining of custom fixtures and rigid structural framing strictly adhering to ISO medical equipment tolerances.
Rigorous multi-stage dry testing and sterile batch simulation to verify thermal consistency, cycle time, and pneumatic response.
Automated production process with improved consistency and reduced manual intervention, fully validated for continuous line operation.
3.5x
Throughput Rate Increase
99.98%
Verified Seal Integrity
0
Manual Interventions Required
< 12ms
Control System Latency